Why Metal Card Thickness Matters & How to Choose the Right One

Guide to Metal Card Thickness

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The First Impression Often Starts with Touch

Metal Cards Are Heavy Hitters IN YOUR WALLET

When you hand someone a business card, the feel of it says something. In this guide, we’ll explore what “thickness” really means for metal business cards, how it affects aesthetics, durability, cost, shipping, and how to pick the ideal one for your brand.
Metal Cards Thickness
What is Metal Card Thickness?

We make custom metal business cards from sheets of high quality Type 304 stainless steel! This comes in numerous thicknesses that we offer:

Card TypeThickness (in mils)Use Case
Thin Promo Card10 – 20 mil or our .3mm MetalTemporary use, cheap metal cards
Original Metal Card20 – 24 mil or our .5mm MetalQuality feel, affordable price
Standard Credit Card30-35 mil or our .7mm MetalLong-term use, impressive weight
Secure Access Cards40-45 mil or our 1.0mm MetalHotel keys, concert passes
Bottle Openers60-70 mil or our 1.5mm MetalLuggage tags and long term keepsakes
Custom Made To Order

Stainless Steel

Not all metal cards are the same – we use high quality type 304 Stainless Steel for it's weight, durability and rigid structure.
Siding Metal Business Cards

Deep Etching

50% Engraving Depth
The thicker the card stock, the deeper we can etch your logo and details in the card. Your longevity is deeply ingrained in steel.
The Lightweight, Cost Effective Thickness

.3mm Slim Metal Cards

If you want high precision, small cut outs in a thin lower cost – Our .3mm is your choice! Similar to 16pt Paper Card stock, you can carry more and even do cut out designs with engraved "fold lines" that origami.
3Mm Thin Metal Cards Thickness
The Original Premium Metal Card Weight

.5mm Classic Metal Cards

Hitting the marks with a nice "clang" when dropped, solid durability, and a premium feel without breaking the bank. This is the original thickness we debuted into the Metal Business Card market decades ago.
5Mm Thick Metal Cards
The Credit Card Thickness Champ

.7mm Thick Metal Cards

When you want to have the "AMEX Black" of metal business cards thickness, we often say this is for those that drive a high end luxury vehicle because nothing you have is "average". Super durable, noticeable weight.
7Mm Credit Card Thick Business Cards
The Heavyweight Tool Grade

1.0mm Ultra Metal Cards

Our "side cut" bottle opener is now a classic product, that starts with this thick stock stainless steel. When you want more than credit card thick, ultra heavy metal business cards – you want 1mm thick metal cards.
1Mm Thicker Metal Cards
The Strongest, Thickest Metal Cards

1.5mm Metal Bottle Opener

When you want a unique product, such as a "center cut" bottle opener, you want 1.5mm. This card is substantial in every way, built like a brick and obscenely thick. Make a statement, without saying a word.
Thickness 15Mm Bottle Opener Cards
The Best Quality, At The Best Price

Frequently Asked Questions ( F.A.Q. )

Saving you time and money, we only believe in products that accentuate and bring success to our customers.

Credit Cards and Gift Cards are 0.76mm by ISO Standards. Metal Kards offers .7mm Stainless Steel that is “Credit Card Thickness”. Because metal credit cards are a sandwich of plastic and metal to contain the antennas and emv chip, a .7mm Metal Kard will be 30% heavier than the best metal credit card.

Compare what you want people to feel: subtle vs impact. Think of how many you’ll carry, your audience, your brand. If in doubt, somewhere in the middle often works well. .5mm is very cost effective, while also making an impact in metal.

Most metal cards are made from Stainless Steel, Brass, Aluminum, or Tin. The best material for any type of metal card is Stainless Steel.

  • Stainless Steel – Very durable, weather and rust proof. Solid weight and resistance to bending. There are numerous grades, with type 304 “surgical steel” being very high quality for the price. MetalKards.com exclusively uses high tensile strength 304 stainless steel for ultra premium metal cards at a low price.
  • Aluminum – Very light and very easy to bend. Can be anodized and the machinery to work with it is much cheaper, but the raw materials are very expensive. Aluminum cards tend to cost the same as stainless steel but are inferior, as they’re less durable and can feel cheaply made.
  • Brass – With it’s rich gold color, it is a softer metal than stainless steel but does contain hygienic properties. Often used in specialty cases for it’s coloring and easy of engraving.
  • Tin – Soft and cheaper material that is not recommended. Metallurgy is complex, and often very cheap metal business cards will be a mixed metal that will be a thin layer of stainless steel that is tin plated to increase thickness, while being sold as 100% “stainless steel” – but will be cheap feeling and more bendable.

Not at all, it’s our classic thickness for a reason! Easier to carry than a credit card, many find 0.5 mm strikes a good balance between presence and practicality.

Not at all! We design metal cards to be credit card dimensions so that they fit with any wallet, in the same way a credit card is carried.

Yes, the thicker card stocks will change the price and reflect the investment and prestige of the individual. We offer flat rate shipping for all orders, so they will not cost more in shipping or packaging!

No, thicker cards are very resistant to bending. Without tools, you’d have a very hard time bending a .7mm metal card, and you’d have to be strong to bend a .5mm thickness. The only bendable card is .3mm, where stainless steel tends to return to it’s original shape, you can bend this thickness.

Our cards are very durable, along with our specially formulated silkscreen inks – they are scratch resistant, and come individually sleeved in a clear plastic protector, but the finish can play a role in scratch visibility over long term use. Matte finishes are very durable and very resistant to scratches, and Brushed finishes do a great job hiding a potential scratch. Polished finishes, due to their mirror like sheen, will scratch the easiest or be the most noticeable.

Like anything, we urge people to carry metal business cards within the free clear plastic protector, like a premium trading card, and keep it in their wallet. They are very durable and scratch resistant, but if there are sharp objects like sand or pocket knives in your pocket with a loose metal card rubbing against this over time, it is possible to scratch.

What It Actually Means

Why Card Thickness Matters

  • Tactile Impression & Brand Perception
    – Heavier / thicker = premium, serious, quality.
    – Thin cards = sleek, modern, minimalist.

  • Durability & Lifespan
    – Thicker metal resists bending, warping, damage from wear & tear.
    – Thin cards may bend easily.

  • Portability & Practicality
    – How many cards do people carry? The more cards, the more weight matters.
    – Fit with wallets, badge holders, standard card slots.

  • Cost / Shipping / Pricing
    – Thicker = more material cost, more weight, potential premium in printing/fabrication.
    – Also shipping can get more expensive (weight & packaging). Metal Kards makes it easy with $10 flat rate shipping on all orders.

  • Design Constraints
    – Thicker metal may limit certain finishing techniques, mainly custom cut outs as it’s easier to get sharper detail in thinner materials.
    – Consider how thickness interacts with etching, embossing, printing, coatings.

  • Use Case & Audience
    – For a high‑end client, or someone in luxury market, a heavier card makes sense.
    – For trade shows & volume handouts, lighter or our classic thickness may be better.

Thick Metal Business Cards Guide
Thickness Guide Metal Cards
Thickness Credit Card Metal Cards
Brushed Black Bottle Opener Card
Black Metal Bottle Opener

How to Choose the Right Thickness for You

  • Identify your brand position: premium vs casual vs volume.

  • Estimate how many cards you’ll carry or distribute.

  • Evaluate budget: both in production and shipping.

  • Test wallet compatibility: will the card go in standard slots? Up to 1.0mm typically will but 1.5mm can be too thick for sleeves.

  • Think about finish & design elements: Will your design require fine cutouts or embossing which thickness may make more difficult / cost more?

We'll Create Your Perfect Artwork

Let Us Design Your Cards

Use our Professional, In-House Metal Card Designers

Durable Printed Ink

We use quality enamel silkscreen inks made for metal. High resolution screen printing and beautiful full color CMYK.

Expedited Delivery

All orders are shipped out USPS Priority Mail – reaching our customers in just 2 business days on average.

Precision Etching

Our cards include standard engraving for maximum effect. Precision ultra-high quality chemical and laser etch.

$10 Express Shipping

Whether you order 50 cards or 1,000, we ship fast and with quality USPS Priority 2-day Air for one low rate.

Custom Cut-Outs

We cut your cards custom – from your logo to the outer shape. Tight tolerances, deburred edges, in anything you want.

Quality Support

Have a question? Give us a call or shoot an email, our team is highly devoted to keeping our customers satisfied.

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